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CLT 3D Printing - Charlotte NC 3D Printing Services

Custom 3D Printed Drone & UAV Parts

Lightweight frames, precision mounts, and fast replacement parts -- printed in flight-grade materials and delivered in days, not weeks.

Custom 3D printed drone and UAV parts

What We Offer

Parts for Every Stage of Flight

Custom Frames & Bodies

Lightweight drone frames optimized for your specific payload and flight requirements.

Camera & Sensor Mounts

Precision gimbal mounts, sensor housings, and camera brackets with vibration dampening.

Replacement Parts

Crash? Get replacement arms, landing gear, and motor mounts printed and shipped within days.

How It Works

Design, Print, Fly, Iterate

1

Describe Your Build

Tell us your drone platform, payload requirements, and performance goals.

2

Design & Optimize

We design parts optimized for weight, strength, and aerodynamics -- CFD considerations included.

3

Print in Flight-Grade Materials

Nylon, PETG, or carbon-fiber composites -- chosen for your specific flight environment.

4

Test & Iterate

Fly, test, refine -- we turn around revisions in 48 hours.

Materials & Specs

Flight-Grade Materials for Every Application

Nylon

Best strength-to-weight ratio. Ideal for structural frames and load-bearing components that need to stay light.

PETG

Excellent impact resistance for crash-prone parts. Good chemical resistance and dimensional stability.

TPU

Flexible and vibration-dampening. Perfect for camera mounts, landing gear pads, and shock absorbers.

Carbon-Fiber Composites

Maximum rigidity with minimum weight. For performance builds where every gram counts.

Case Study

Custom Camera Mounts for Commercial Survey Drones

Challenge

A Charlotte commercial drone company needed custom camera mounts for their survey drones. Off-the-shelf mounts didn't fit their specialized sensor package and introduced excessive vibration into aerial imaging.

Solution

CLT 3D Printing designed custom Nylon mounts with integrated vibration dampening. We iterated through three design revisions in under a week, optimizing weight and fitment for their specific sensor configuration.

Result

The final mounts reduced vibration by 40% and shaved 15g per unit compared to the off-the-shelf solution. CLT now provides ongoing replacement parts for their fleet, with 48-hour turnaround on reorders.

Frequently Asked Questions

What materials do you use for drone parts?

Nylon for light, strong structural frames; PETG for impact resistance on crash-prone parts; TPU for vibration-dampening camera mounts and landing pads; and carbon-fiber composites for maximum rigidity in performance builds.

How fast can I get replacement drone parts?

Replacement arms, landing gear, and motor mounts are printed and shipped within days, and design revisions are typically turned around in about 48 hours.

Can you design a custom drone frame?

Yes. Tell us your platform, payload, and performance goals, and we design a frame or body optimized for weight and strength around your build.

How large can a printed drone part be?

A single printed part can be up to 256 x 256 x 252 mm. Larger frames can be designed as multiple parts that assemble together.

Can you print camera and sensor mounts?

Yes. We print gimbal mounts, sensor housings, and camera brackets, often in TPU or with dampening features to cut vibration in your footage.

More questions? See the full FAQ or request a free quote.

Get back in the air faster

Send us your build specs or broken part and we'll have a quote and design timeline to you within one business day.